Full Contract Manufacturing

CNC Machining

HyPro delivers precision CNC machining powered by more than 220 active machining centers across multiple U.S. facilities. Our expertise covers CNC milling, turning, grinding, drilling and custom tooling with real-time production tracking through our centralized Infor LN ERP system. Services include:

• CNC Milling: 3-, 4-, and 5-axis centers with pallet sizes from 400–1250mm for large, high-mix parts
• CNC Turning: 80+ lathes with 8"–48" chucks for shafts, flanges, and components up to 3,000 lbs
• Grinding: OD/ID and surface grinding for precision tolerances and smooth finishes
• Drilling: Multi-axis, deep-hole, and angled drilling integrated across all machines
• Custom Tooling: In-house fixture and tool design for faster, consistent production

Secondary Services

HyPro delivers more than just machining. We offer a comprehensive range of secondary processes so your parts meet all functional and cosmetic specifications. Our precision value-added services include:

• Dynamic Balancing: Reduces vibration in rotating assemblies
• Broaching: Internal splines and keyways
• Gear Shaping & Hobbing: For precision gear teeth profiles
• Heat Treating: Material hardening and stress relief
• Painting & Surface Coating: Durable and cosmetic finishes
• Leak Testing and Vacuum Impregnation: Sealing porosity in castings

Procurement

HyPro’s procurement team is led by a metallurgist with over 25 years of foundry experience, giving us a unique advantage in sourcing the right material for each application. We manage global sourcing for:

• Ductile iron, ADI, gray iron, aluminum and steel
• Castings, forgings and bar stock
• Components from under 5 pounds to over 3,000 pounds
• Strategic supplier partnerships across North America, Europe and Asia

Medium to Large Complex Parts

HyPro specializes in machining medium-to-large components with complex geometries and extended cycle times. We target parts within a 600mm to 1250mm cylindrical envelope, where the value of precision setup, long machining durations and reduced handling pays dividends for our customers.

Our experienced setup and machining professionals are trained to handle challenging configurations, specialty fixturing and multi-axis toolpaths. Longer run times per setup maximize spindle utilization and offer consistent quality in high-value parts. Medium-to-large parts are machined across all of HyPro’s U.S. production facilities, including:

• Waterford, WI
• Platteville, WI
• Rhinelander, WI
• Vinita, OK (Northeast Oklahoma)

Automation

HyPro integrates smart automation across all facilities to improve throughput, reduce labor costs and guarantee consistent part quality. Our strategy focuses on medium to high volume parts within a 600mm cylindrical envelope, where automation creates the highest value. Highlights include:

• In-house automation development and deployment team
• CNC cells with robots, pallet changers and automated tool handling
• Standardized Fanuc and Allen-Bradley controls across all facilities
• Automated production running in our five plants across Wisconsin and Oklahoma

Assembly

HyPro delivers complete component solutions by combining Procurement and CNC machining with in-house assembly. Throughout our 500,000 square feet of manufacturing space, we can provide assembly work with complex BOMs.

• Full component manufacturing from material procurement and machining to custom press-fitting, seal, pin and bushing installation, torquing and testing operations, painting and packaging
• Integrated leak testing and cleanliness inspection stations