Production Machining of Ductile Iron

What is Ductile Iron?

Ductile iron, also known as nodular cast iron or SG (Spheroidal Graphite) iron, is a type of cast iron engineered to offer improved ductility, impact resistance and tensile strength over traditional gray iron. Its unique graphite microstructure, forming spherical nodules, allows it to bend or deform without fracturing, making it ideal for parts encountering mechanical stress and shock. HyPro also machines parts with austempered ductile iron (ADI).

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Benefits of Ductile Iron Machining at HyPro

  • Optimized Machining Processes: We apply specialized machining parameters to account for ductile iron’s variable hardness and maintain high tool life.
  • Cost-Effective Performance: Ductile iron offers an excellent balance of mechanical properties and affordability, often replacing steel or aluminum in moderate-stress components.
  • Material Sourcing and Traceability: We procure ductile iron castings from reliable foundry partners with full material certification and traceability.
  • High Repeatability: Our CNC machining centers provide tight tolerances and consistent results across high-volume production runs.
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Machining Iron Castings with Precision

HyPro’s CNC machining capabilities include processes tailored for ductile iron castings ranging from under 200 pounds to over 6,000 pounds. We work with cast and near-net parts, supporting complex shapes, critical surfaces and tight tolerances. Our iron machining workflows help manufacturers reduce waste, improve fit-up and maintain scheduling control from start to finish.

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Iron Parts We Machine

HyPro machines ductile iron components for applications requiring structural strength, vibration control and long-term durability. Common part types include:

  • Housings
  • Drive systems components
  • Pump and valve bodies
  • Transmission and differential components
  • Engine components

We work with customers across industries to machine iron parts to meet demanding performance and dimensional requirements.

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Diverse Machining Solutions for Every Sector

Industries We Serve

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Agriculture

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Construction

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Off-Highway

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On-Highway

industrial engine

Engine

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Industrial

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Military-Defense

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Power Sports-Marine

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Material Handling

industrial generators

Power Generation

ISO Certified & ITAR Compliant for Superior Quality

Every HyPro facility maintains ISO 9001:2015 registration. Our quality systems include:

  • 14 DCC Coordinate Measuring Machines (LK/Metris/Nikon)
  • White Room Testing capabilities
  • Statistical analysis through InfinityQS
  • QUEST Management System
  • ITAR registration and compliance

Partner with HyPro for End-to-End Component Manufacturing

Whether you're looking for a reliable partner for complex castings or a fully integrated contract manufacturer, HyPro delivers unmatched process depth and manufacturing expertise. Contact our team today to learn how we can support your next machining, assembly or sourcing project.

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